Headlines...

>> Hands-on the new Sherco Enduro 4.5i [ Go! ]
>> Mike Valade Wins the 2004 French Supermotard Championship on an FRD Prepared Sherco Supermotard 50cc Motorcycle [ Go! ]
>> 2004 Koblenz Indoor Trial: Sherco celebrates 5 years of Trials Bikes in Germany [ Go! ]
>> Sherco Ignition Timing Supplement 03/04 [ Go! ]

>> Hands-on the new Sherco Enduro 4.5i
Following a phenomenal response from the Milan and Paris Motorcycle Shows at its first public presentation, Sherco is officially announcing the Launch of the 4.5 Enduro
  Continuing with its policy to expand into new and different market segments, Sherco is entering into the Enduro market with a model that has been completely designed by the Sherco Team. Both the engine and all of the chassis components have been designed "in-house" incorporating the most advanced features in the industry.
In early 2000, Sherco commissioned Franco-Spanish engineer Jacques Coll to develop a new engine for use in an enduro bike - following the premise of "Simple, Compact and Light". Coll had already shown his technical ability by developing the full line of Sherco Trials engines (80 to 280cc). This new challenge in the 4 Stroke engine world would enable him to prove the depth of his mechanical knowledge.
The goal of the Sherco team was to expand on the success that has been achieved in the trials market. Sherco in a few short years has become an exemplary marquee. This new venture is a concerted effort to develop a truly functional competitive motorcycle.
Therefore, the new bike had to be suitable for a broad customer base. The main features; lightness, size, appearance and reliability had to be equally appealing to both week-end riders and seasoned professionals.
In order to provide the facility for this new venture Sherco created a new 3200 m2 manufacturing center in Nimes (France) that is exclusively devoted to this new market segment. The new center was successfully launched with the introduction of the Sherco 50cc models, which have been widely accepted and have achieved competitive success since their release in mid 2002.
Regarding the design of both the engine and the complete bike, the Sherco team started to work with its sights set on a wide market segment. Trying to avoid excessive idealism, they carried out a serious market survey in order to determine the things that were most valued by the customer. With this in mind they set out to develop a new bike that emphasized the positive aspects and eliminated the negative ones. This is one of the reasons behind the decision to create a proprietary engine design. There is no dependency on a third party product and the developing process becomes much more efficient since the engine is specifically designed for the application. Moreover, any future development will be much faster and positive.
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A top of the line bike for everyone
Sherco has not tried to create a limited edition or a handcrafted bike. Using the most advanced ideas in the enduro field as a starting point, the Sherco Enduro 4.5 components have been designed to be mass produced. This is the logic behind two important features of the bike: High Reliability and Easy Maintenance. In sync with the competitive mentality of Sherco, the new Enduro 4.5 as been designed following the premises of lightness, easy handling and efficiency. These qualities will be appreciated by both professional and amateur riders - who expect a bike that has good handling characteristics and is easy to maintain. Unlike other bikes, which demand experienced riders and expertise in handling, this bike will provide amateur users with high performance from the begining.
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The engine which is a Sherco Proprietary design has the following features:
.: Single Cylinder 4 Stroke - 448.6 cc
.: Aluminum Block
.: Overhead Cam
.: Four Valves
.: Liquid Cooled
.: Electronic Fuel Injection
.: Six Speed Transmission
.: Hydraulic Clutch
.: Stainless Steel Exhaust Pipe
.: Aluminum Muffler
.: Electric Starter with a Kick-start Back-up

The chassis of the Sherco Enduro 4.5 has the following features:
.: Chrome Moly Dual Cradle Frame with
.: Aluminum Detachable Rear Sub-frame
.: Paioli-Kayaba Inverted Fork - 46mm Diameter Legs / Forward Axle
.: Heavy Duty Aluminum Swingarm
.: Paioli Rear Shock - Gas Charged / Aluminum Body / Fully Adjustable
.: The Rear Suspension Incorporates a Progressive Linkage System
.: Disc Brakes Front and Rear - 270mm 4-Piston Caliper on the Front and a 240mm 2-Piston on the Rear
.: Excel Aluminum Rims / Steel Spokes
.: Michelin Competition Knobby Tires

When compared to the competition the new Sherco surpasses them all in terms of modern features, such as, electronic fuel injection, progressive rear suspension, and a very smooth, powerful, responsive engine.


Stefano Passeri and Maurizio Micheluz, official Sherco rider's for 2004
Sherco has put the competitive development of the new 4.5 Enduro into the very capable hands of Stefano Passeri who has had a brilliant international career which includes several World Enduro Team Championships. With his oversight and riding skills Sherco will be officially taking part in the forthcoming Italian and World Championship, the goal is to accelerate the development of the new bike during the first year of its introduction. With almost complete certainty, Passeri will be joined by upcoming young talent Maurizio Micheluz, one of the most promising rider's of the never ending Italian school.


Stefano Passeri the official Sherco Factory test rider for the new Sherco 4.5 talks about the new bike
The outstanding work that has been done by the Sherco design team on their new 4.5 Enduro bike is really amazing. Although this bike represents their debut into the Enduro market, it is obvious that the people behind the design of both the new 4 - stroke engine and the rest of the bike are experienced and qualified engineers.
The external look of the bike can't be described as extremely innovative; however it includes the most advanced features available in the modern Enduro market.
In my opinion, one of the key elements behind its extraordinary performance is the adaptation of the fuel injection, making the bike completely different from rival models. At first, the bike seems to be less powerful, but what really happens is that the engine power reaches the bike without any kind of sudden jerk. It is not as abrupt as other engines, it has a much lower vibration level and, of course, it is less annoying. The horsepower flows constantly from a low engine speed on up to max RPM. You only realize the enormous speed that this bike achieves when you have to suddenly hit the brakes and try to stop.
The most striking feature of the chassis is its easy-handling quality and its reliable performance. The bike always follows your orders, without showing any kind of weird tendency. I am sure that, after tuning the suspension to their taste, many people will be surprised with the handling qualities of the first Sherco Enduro model.

Following the experience gained in the trials market, Sherco is in the process of reaching several agreements with importers and distribution companies with the intention of ensuring the presence of the trademark in the National Championships of the most important countries.
Supermotard and Motocross versions of this bike are expected to be released soon, the Supermotard will be released first and the Motocross model will follow a little later. An engine for a future 250cc model is being designed in Sherco Nimes.
Limited production will be starting in February of 2004, look for the 4.5 at selected dealerships late 1st quarter of 2004.

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Enjoy this videoclip
of the Sherco Enduro 04 launch

View here ! (27,2 Mb)
Download ZIP here ! (27,1 Mb)

 
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>> Mike Valade Wins the 2004 French Supermotard Championship on
an FRD Prepared Sherco Supermotard 50cc Motorcycle

The focus of this article is on the FRD prepared Sherco 50cc Motorcycle
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Stephane Fort, for the second year in a row, has proved that the FRD prepared Sherco bike is an invincible contender in the Supermotard races.
Winning the series for the second year in a row proves that the win last year by Sherco was not a fluke. Mike Valade, a promising young rider, dominated the 2004 French Supermotard Championship on his FRD prepared Sherco 50. Mike won the pole position seven times and won six of the eight races in the series.
Stephane Fort, an expert and experienced tuner, has been in charge of the preparation of the bike again this year. In order to increase its competitiveness, he has equipped the bike with parts from other Sherco models, such as the recently launched Enduro 4.5. He is using the rear aluminum swing arm from the 4.5, the 280mm front brake from the 125 CityCorp and the four-piston front caliper from the Sherco Trials Bikes. The rear shock absorber is a Sachs unit that has a separate tank. The Paioli front fork has more travel - 270mm instead of 180mm - and is also adjustable. The front master cylinder is truly a sports model: a 16mm radial Brembo.
Once again, Fort has decided not to modify the Sherco standard frame (he truly loves its strength and stability). All he does to the frame is replace the stock fasteners with light weight ones and remove unnecessary items in order to reduce the weight of the bike.


FRD engine
The engine really shows the experience and the effort that Fort has put into this project. It has been built with Fort's own design through his FRD (Fort Racing Development) company. Both the crankshaft and the cylinder - created from a modified Airsal unit, with a bore and stroke of 40 x 39.7mm (40.3 x 39 is the standard Sherco) =49cc - have been designed and built by FRD. The connecting rod is forged, and the bearings are more robust as their size has been increased from 17mm to 20mm. Both the exhaust pipe and the airbox - which is larger than the original one - are specially designed by Fort. Another part which has been taken from the 4.5 Enduro is the left radiator, which acts as a complement to the original single unit.
The intake process is controlled by a Dellorto 28mm carburetor - with special carbon fiber Artmeca reeds - encased in a special box hand-fitted to the crankcase. The crankcase is more compressed due to a special piece designed by FRD. Leonelli has also contributed to the project by designing a special digital ignition system.
According to Fort and Mike Valade, the greatest advantage that has helped the Sherco FRD to dominate the races is the design of its frame, which provides outstanding handling on the off-road sections of all the circuits, where it handles like a true motocross bike. On asphalt, the Fort horsepower and the riding ability of Mike are more than enough to ensure that their rivals can only stare at the back of the Sherco FRD from a distance.


Technical specifications
Chassis
.: Frame: original frame with unnecessary parts removed.
.: Front suspension: Adjustable Paioli Fork. Travel: 270mm.
.: Rear suspension: Sherco 4.5 Enduro swing arm, with Sachs gas shock absorber.
.: Front brake: 280mm Sherco CityCorp disk, four-piston AJP caliper and 16mm Brembo radial master cylinder.
.: Rear brake: standard equipment.
.: Tires: Michelin Competition.
.: Rims: Takasago Excel.
.: Handlebar: Tag Metals.
.: Clutch lever cover: UFO.
.: Instruments: Digital tachometer, temperature gage, odometer and hour Meter. Encased in the handlebar protection foam.

Engine
.: Engine team: FRD.
.: Crankshaft: FRD.
.: Connecting rod: Forged - FRD.
.: Exhaust: FRD.
.: Carburetor: Dellorto 28mm.
.: Air filter box: FRD.
.: Reed case: Modified Honda CR 80.
.: Reeds: Mixed fiber and carbon - Artmeca.
.: Ignition: Programmable digital Leonelli.
.: Cooling system: Standard radiator + Sherco 4.5 Enduro radiator.
.: Gearbox: Standard.
.: Clutch: Standard with reinforced springs.

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>> 2004 Koblenz Indoor Trial
Sherco celebrates 5 years of Trials Bikes in Germany
January 1999 - the first time the brand new SHERCO 2.5 was presented to the German public with David Cobos as the rider. The bike was also the only one to be exhibited in Koblenz. Five years later SHERCO returned to the place were everything began for a very spectacular trials weekend. This was round one of the Trials World Indoor and German Indoor championship. SHERCO was the only trials motorcycle exhibitor and sponsor this weekend. The company provided a very special highlight for the audience: a brand new 2004, SHERCO 2.5 was the prize of Saturday's lottery; the special bike was autographed by Graham Jarvis, Joan Pons and Carsten Stranghöner. After the event, the bike was handed over to the happy winner. On Sunday Joan Pons took part in his first German indoor trial and earned a very favorable second place, Pons is a real crowd pleaser. Minded by his SHERCO academy pupil Christian Kregeloh, Joan was really pleased with the warm welcome he received from the German Trials fans, and promised to return for the other two rounds in February and March and for the German outdoor championship round.
 
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>> Sherco Ignition Timing Supplement 03/04

Ignition Timing Supplement
Press here (572 kb)

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